Calculate and Select Ball Mill Ball Size for Optimum Grinding In Grinding, selecting calculate the correct or optimum ball size that allows for the best and optimum/ideal or target grind size to be achieved by your ball mill is an important thing for a Mineral Processing Engineer AKA Metallurgist to do.

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Buy Nowxed ball load (30% of mill volume) and 70% of critical speed, using batch grinding of a balls, the inclination of the resulting rotating charge, and the expansion of the rotating mentally based expressions for the calculation of mill power.

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Buy NowPopular Answers ( 2) Considering that ball bed has a porosity of 40 %, the actual ball volume is considered to be 2124 % of the empty mill. Now, in order to get an efficient milling action, 80110 % of the pores in the ball bed must be filled with the actual particles to be ground. Then, by doing simple calculation, the particles occupy 11.217.6 of the mill volume.

3Buy NowBall Mill Loading Dry Milling. Add to this another 10%15% above the ball charge for total of 23% to 25% product loading. So as a rule of thumb we use 25% solid loading. Empirical Check: Once the mill has been loaded and run for a few minutes, open the cover and look down into the mill.

Buy NowIn all cases, binary mixtures of two ball sizes (50.8 mm and 25.4 mm) performed better than a mixture of the three ball sizes. An equation therefore could be developed for calculating the optimum composition of the makeup balls as a function of various parameters.

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Buy NowSAG Mill Ball Sizing (24 replies) With high aspect ratio SAG mills total charge to ball charge ratio should be greater than 2 (up to 2.5) for a coarse mill feed (say F80 >110 mm). If the mill feed size is fine, say 50 mm or 30 mm, then you are looking at a total charge to ball charge ratio of about 1.51.6.

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Buy NowIndeed, as explained previously, at a mill stop, the measurement of ball charge filling degree could be undertaken and will provide the static media charge angle (static = 143°). An online measurement of the similar angle (dynamic), when the mill is running, provides information about the dynamics of the charge.

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Buy NowCalculate and Select Ball Mill Ball Size for Optimum Grinding. Based on his work, this formula can be derived for ball diameter sizing and selection: Dm <= 6 (log dk) * d^0.5 where D m = the diameter of the singlesized balls in mm.d = the diameter of the largest chunks of ore in the mill feed in mm.

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